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Warning: Wood working and power tools are dangerous. I share in this document my personnal experience. If you don't have enough woodworking experience or if you think something wrong or dangerous don't do it. I am not responsible for any demage. Everything is your own responsability.
Wood choice:
For this project I prefer hard woods. When you change the key configuration, you must memorize it for opening your box later. For this reason you must know front and back side of the puzzle. But I don't put any mark or ornament on the box. Instead of this for making the box I used a kind of olive wood. This wood has a rich texture and it's easy to memorize the front side of the box. For inside construction I prefer ready beech stocks from a big hardware store.
But if you like make a cheap prototype you can start with plywood. The wood choice isn't critical. But I advise using hard woods especially for keys and frames
Tools:
For making this box I used a hand mitre saw, a jewelery hand saw, a small desktop table saw and a drill press. Acoording to your woodworking experience you can fnd your best methods.
Box Material List
All dimensionsare in mm
Wooden keys 10x10x58 10 pcs
Slider support columns 14x10x70 4 pcs
Frame base and top 10x10x70 4 pcs
Left and right panel 6x70x70 2 pcs
Front and back panel 6x70x118 2 pcs
Bottom panel 6x70x150 1 pcs
Cover Material List
Slider body 30x10x70 2 pcs
Cover plate 6x70x150 1 pcs
Wooden pins D3x10 10 pcs
Wedges for corners 20x20x30 2 pcs